A design of experiment application to improve raw materials utilization ratio of polymer concrete composites

  • Barış Şimşek Çankırı Karatekin University
  • Tayfun Uygunoğlu Afyon Kocatepe University
Keywords: industrial application, polymer composites, raw materials saving, two steps multi-response optimization, thermal properties.

Abstract

Optimization techniques are widely used to save raw materials and to maintain the manufacturing process in optimum conditions. The non-linear programming, which is based on the response surface methodology, has been implemented with the aim of determining the effectiveness of the second optimization application and optimum mix proportions of polymer concrete composites. Polymers, which have got the highest variance on polymer concrete composites' properties such as
thermal, mechanical, and workable, have been selected as polypropylene, thermoplastic elastomer, and dimethyl terephthalate that take into account the first multi-response optimization application.
The polymer-mixed concrete has got 0.63 W/m*K thermal conductivity value, which is obtained with the two-stage optimization study included in C 25/ 30 compressive strength class as it has got 28-day compressive strength at 27.27 MPa value. When it is compared to the studies in the
literature, it has got the lower thermal conductivity value at the higher compressive strength. The results show that the two-step multi-response optimization methodology is quite effective in producing concrete, which has got the desired properties by using fewer raw materials. These
results also indicate that the interaction effect should be taken into consideration.

References

Ahmad, N., Kamal, S., Raza, Z. A., Hussain, T. & Anwar, F. 2016. Multi-response optimization in the

development of oleo-hydrophobic cotton fabric using Taguchi based grey relational analysis. Applied

Surface Science, 367: 370-381.

Ahn, S., Jeon, E.-B., Yang, W., Koh, H.-I., Kim, H.-S. & Park, J. 2016. Dependence of polymer concrete

vibration characteristics on internal pipe and damper embedment. Composite Structures, 143: 347-351.

Akçaözoğlu, S., Akçaözoğlu, K. & Atiş, C. D. 2013. Thermal conductivity, compressive strength and

ultrasonic wave velocity of cementitious composite containing waste PET lightweight aggregate (WPLA).

Composites Part B: Engineering, 45(1): 721-726.

Akman, G. 2015. Evaluating suppliers to include green supplier development programs via fuzzy c-means

and VIKOR methods. Computers & Industrial Engineering, 86: 69-82.

Bhuyan, R. K., Routara, B. C. & Kumar Parida, A. 2015. An approach for optimization the process

parameter by using TOPSIS Method of Al–24%SiC metal matrix composite during EDM. Materials

Today: Proceedings, 2(4), 3116-3124.

Chabbi, A., Athmane Yallese, M., Meddour, I., Nouioua, M., Mabrouki, T. & Girardin, F. 2017. Predictive

modeling and multi- response optimization of technological parameters in turning of Polyoxymethylene

polymer (POM C) using RSM and desirability function. Measurement, 95: 99-115.

Chamoli, S., Yu, P. & Kumar, A. 2016. Multi-response optimization of geometric and flow parameters in

a heat exchanger tube with perforated disk inserts by Taguchi grey relational analysis. Applied Thermal

Engineering, 103: 1339-1350.

Chang, C. Y., Huang, R., Lee, P. C. & Weng, T. L. 2011. Application of a weighted Grey-Taguchi method for

optimizing recycled aggregate concrete mixtures. Cement and Concrete Composites, 33(10): 1038-1049.

Elalaoui, O., Ghorbel, E., Mignot, V. & Ouezdou, M. B. 2012. Mechanical and physical properties of epoxy

polymer concrete after exposure to temperatures up to 250 C. Construction and Building Materials, 27(1):

-424.

Ghafari, E., Costa, H. & Júlio, E. 2014. RSM-based model to predict the performance of self-compacting

UHPC reinforced with hybrid steel micro-fibers. Construction and Building Materials, 66: 375-383.

Goswami, A. & Kumar, J. 2014. Investigation of surface integrity, material removal rate and wire wear ratio

for WEDM of Nimonic 80A alloy using GRA and Taguchi method. Engineering Science and Technology,

an International Journal, 17(4):173-184.

Haddad, H. & Al Kobaisi, M. 2012. Optimization of the polymer concrete used for manufacturing bases for

precision tool machines. Composites Part B: Engineering, 43(8): 3061-3068.

Hannawi, K., Kamali-Bernard, S. & Prince, W. 2010. Physical and mechanical properties of mortars

containing PET and PC waste aggregates. Waste Management, 30(11): 2312-2320.

Heidari-Rarani, M., Aliha, M. R. M., Shokrieh, M. M. & Ayatollahi, M. R. 2014. Mechanical durability

of an optimized polymer concrete under various thermal cyclic loadings – An experimental study.

Construction and Building Materials, 64: 308-315.

Huang, J., Lv, H., Gao, T., Feng, W., Chen, Y. & Zhou, T. 2014. Thermal properties optimization of

envelope in energy-saving renovation of existing public buildings. Energy and Buildings, 75: 504-510.

Institute, A. N. S. 2013. Standard Test Method for Thermal Conductivity of Refractories by Hot Wire

(Platinum Resistance Thermometer Technique), Pp. 1-6. USA.

Institute, T. S. 2010a. Testing fresh concrete-Part 5, Flow table test, Pp. 1-9, Ankara.

Institute, T. S. 2010b. Testing Hardened Concrete—Part 3, Compressive Strength of Test Specimens, Pp.

-21, Ankara.

Institute, T. S. 2010c. Testing Hardened Concrete—Part 6, Determination of Splitting Tensile Strength of

Concrete Specimens, Pp. 13, Ankara.

Institute, T. S. 2010d. Testing Hardened Concrete—Part 7, Density of Hardened Concrete, Pp. 1-12, Ankara.

İç, Y. T. 2012. Development of a credit limit allocation model for banks using an integrated Fuzzy TOPSIS

and linear programming. Expert Systems with Applications, 39(5): 5309-5316.

Jeon, E.-B., Ahn, S., Lee, I.-G., Koh, H.-I., Park, J. & Kim, H.-S. 2015. Investigation of mechanical/

dynamic properties of carbon fiber reinforced polymer concrete for low noise railway slab. Composite

Structures, 134: 27-35.

Kazanasmaz, T., Uygun, İ. E., Akkurt, G. G., Turhan, C. & Ekmen, K. E. 2014. On the relation between

architectural considerations and heating energy performance of Turkish residential buildings in Izmir.

Energy and Buildings, 72: 38-50.

Khalid, N. H. A., Hussin, M. W., Mirza, J., Ariffin, N. F., Ismail, M. A., Lee, H.-S., Mohamed, A. &

Jaya, R. P. 2016. Palm oil fuel ash as potential green micro-filler in polymer concrete. Construction and

Building Materials, 102: 950-960.

Marie, I. 2017. Thermal conductivity of hybrid recycled aggregate – Rubberized concrete. Construction and

Building Materials, 133: 516-524.

Mastali, M., Dalvand, A. & Sattarifard, A. 2016. The impact resistance and mechanical properties of

reinforced self-compacting concrete with recycled glass fibre reinforced polymers. Journal of Cleaner

Production, 124: 312-324.

Nha, V. T., Shin, S. & Jeong, S. H. 2013. Lexicographical dynamic goal programming approach to a robust

design optimization within the pharmaceutical environment. European Journal of Operational Research,

(2): 505-517.

Ramesh, S., Viswanathan, R. & Ambika, S. 2016. Measurement and optimization of surface roughness and

tool wear via grey relational analysis, TOPSIS and RSA techniques. Measurement, 78: 63-72.

Ribeiro, M., Reis, J., Ferreira, A. & Marques, A. 2003. Thermal expansion of epoxy and polyester polymer

mortars—plain mortars and fibre-reinforced mortars. Polymer testing, 22(8): 849-857.

Ribeiro, M., Tavares, C. & Ferreira, A. 2002. Chemical resistance of epoxy and polyester polymer concrete

to acids and salts. Journal of polymer engineering, 22(1): 27-44.

Ruiz-Herrero, J. L., Velasco Nieto, D., López-Gil, A., Arranz, A., Fernández, A., Lorenzana, A., Merino,

S., De Saja, J. A. & Rodríguez-Pérez, M. Á. 2016. Mechanical and thermal performance of concrete and

mortar cellular materials containing plastic waste. Construction and Building Materials, 104: 298-310.

Ruuska, T., Vinha, J. & Kivioja, H. 2017. Measuring thermal conductivity and specific heat capacity values

of inhomogeneous materials with a heat flow meter apparatus. Journal of Building Engineering, 9: 135-141.

Saribiyik, M., Piskin, A. & Saribiyik, A. 2013. The effects of waste glass powder usage on polymer concrete

properties. Construction and Building Materials, 47: 840-844.

Shojaeefard, M. H. & Zare, J. 2016. Modeling and combined application of the modified NSGA-II and

TOPSIS to optimize a refrigerant-to-air multi-pass louvered fin-and-flat tube condenser. Applied Thermal

Engineering, 103: 212-225.

Sivakumar, R., Kannan, D. & Murugesan, P. 2015. Green vendor evaluation and selection using AHP and

Taguchi loss functions in production outsourcing in mining industry. Resources Policy, 46(1): 64-75.

Şahmaran, M., Keskin, S. B., Ozerkan, G. & Yaman, I. O. 2008. Self-healing of mechanically-loaded self

consolidating concretes with high volumes of fly ash. Cement and Concrete Composites, 30(10): 872-879.

Şimşek, B., İç, Y. T. & Şimşek, E. H. 2016. A RSM-Based Multi-Response Optimization Application for

Determining Optimal Mix Proportions of Standard Ready-Mixed Concrete. Arabian Journal for Science

and Engineering, 41(4): 1435-1450.

Şimşek, B., İç, Y. T., Şimşek, E. H. & Güvenç, A. B. 2014. Development of a graphical user interface for

determining the optimal mixture parameters of normal weight concretes: A response surface methodology

based quadratic programming approach. Chemometrics and Intelligent Laboratory Systems, 136: 1-9.

Şimşek, B. & Uygunoğlu, T. 2016. Multi-response optimization of polymer blended concrete: A TOPSIS

based Taguchi application. Construction and Building Materials, 117: 251-262.

Tanyildizi, H. & Şahin, M. 2015. Application of Taguchi method for optimization of concrete strengthened

with polymer after high temperature. Construction and Building Materials, 79: 97-103.

Toufigh, V., Hosseinali, M. & Shirkhorshidi, S. M. 2016. Experimental study and constitutive modeling of

polymer concrete’s behavior in compression. Construction and Building Materials, 112: 183-190.

Vieira, R. K., Soares, R. C., Pinheiro, S. C., Paiva, O. A., Eleutério, J. O. & Vasconcelos, R. P. 2010.

Completely random experimental design with mixture and process variables for optimization of rubberized

concrete. Construction and Building Materials, 24(9): 1754-1760.

Wang, E.-J., Lin, C.-Y. & Su, T.-S. 2016. Electricity monitoring system with fuzzy multi-objective linear

programming integrated in carbon footprint labeling system for manufacturing decision making. Journal

of Cleaner Production, 112 (5): 3935-3951.

Wang, S. & Huang, G. H. 2015. A multi-level Taguchi-factorial two-stage stochastic programming approach

for characterization of parameter uncertainties and their interactions: An application to water resources

management. European Journal of Operational Research, 240(2): 572-581.

Yeon, K.-S., Yeon, J. H., Choi, Y.-S. & Min, S.-H. 2014. Deformation behavior of acrylic polymer concrete:

Effects of methacrylic acid and curing temperature. Construction and Building Materials, 63: 125-131.

Zhang, Y., Gao, X., Wang, C., Zheng, Z., Wang, L. & Liu, J. 2016. One-pot stereoselective synthesis of

chiral 1, 3-oxathiolane by Trichosporon laibachii lipase: Optimization by response surface methodology

integrated a desirability function approach. Journal of Molecular Catalysis B: Enzymatic, 133: 27-34.

Zhao, L., Guo, X., Ge, C., Li, Q., Guo, L., Shu, X. & Liu, J. 2016. Investigation of the effectiveness

of PC@GO on the reinforcement for cement composites. Construction and Building Materials, 113:

-478.

Published
2018-01-29
Section
Chemical Engineering